Where Should Surge Protection Be Installed

Where Should Surge Protection Be Installed?

Created by: Glen Zhu | Updated Date: March 24th, 2025

Where Should Surge Protection Be Installed?

When deciding the installation location of surge protective devices (SPDs), it is not enough to only consider the main distribution panel, branch circuits, and terminal equipment. In order to achieve comprehensive protection, it is necessary to combine the specific division of lightning protection zones (LPZ) to scientifically layout the installation location of SPDs in order to minimize the impact of surges on the system.

What is Lightning Protection Zone (LPZ)?

Lightning Protection Zones (LPZ) are defined concepts according to the IEC 62305-4 standard, aiming to divide areas into different protection levels based on the impact of lightning surges, and to configure corresponding SPDs according to the risk level of the area. Each zone requires surge protection devices (SPDs) of different levels for protection, in order to ensure that the system is protected from surge impacts.

Figure 1 – Lightning Protection Zone Concept

LPZ basic division and corresponding Surge Protection Device configuration

LPZ 0A: Area directly exposed to lightning strikes

1. Location: Building exterior, photovoltaic systems, power grid entrance, electric vehicle charging stations, etc.

2. Affected by: Direct lightning strikes, electromagnetic induction, and strong surge interference

3. Recommended Surge Protection Device:

  • Type 1 Surge Protection Device
  • Installation location: Main distribution panel, power supply entrance
  • Function: Withstand high-energy surges generated during lightning strikes and directly discharge surge currents into the ground
  • Technical requirements: Discharge current Iimp ≥ 12.5kA (10/350μs)
LPZ 0B: No direct risk of lightning strikes, but there is a region of strong electromagnetic induction

1. Location: Exterior wall boundaries, communication equipment, security systems, video surveillance, etc.

2. Affected by: Lightning Electromagnetic Pulses (LEMP) and surge energy interference

3. Recommended Surge Protection Device:

  • Type 1+2 Surge Protection Device
  • Installation location: Distribution cabinet, communication entrance, signal interface of monitoring system
  • Function: Limit lightning surges and eliminate some internal induced surges

LPZ 1: Internal areas of main power distribution system and equipment

1. Location: Main distribution board, sub-distribution board, HVAC, photovoltaic inverters, etc.

2. Affected by: Residual lightning surges and inductive surges

3. Recommended Surge Protection Device:

  • Type 2 Surge Protection Device
  • Installation location: Branch circuits behind the main distribution panel, industrial automation system control panels
  • Function: Suppress internal surges, prevent voltage fluctuations in the power system

LPZ 2: Area of precision equipment and sensitive electronic systems

1. Location: Data centers, network equipment, PLCs, medical devices, smart home systems, etc.

2. Affected by: Low voltage surges, inductive surges, and electromagnetic interference

3. Recommended Surge Protection Device:

  • Type 3 Surge Protection Device
  • Installation location: Near the socket or power interface of terminal equipment
  • Function: Protect precision equipment from damage caused by low voltage surges
  • Technical requirements: Limit voltage ≤ 1.5kV, response time <25ns

LPZ and SPD configuration strategy: Combine suitable SPD installations in different areas

1. LPZ 0A → LPZ 1 (main entrance protection)
  • Device: Type 1 Surge Protection Device
  • Function: Resist lightning surges, protect main distribution panel

2. LPZ 1 → LPZ 2 (branch circuit protection)

  • Device: Type 2 Surge Protection Device
  • Function: Eliminate internal surges, provide secondary protection against grid fluctuations

3. LPZ 2 → LPZ 3 (terminal equipment protection)

  • Device: Type 3 Surge Protection Device
  • Function: Protect terminal equipment from the impact of low voltage surges

Installation Location and Parameters of Surge Protection

Installation location

Location 1: Interface between the low-voltage distribution cabinet (incoming cabinet) at the power supply entry point of the building, i.e. LPZ 0 zone and LPZ 1 zone.

1. Low-voltage distribution line entry: (first level)

  • A type 1 Surge Protection Device should be selected in the main distribution cabinet for testing purposes.
  • Impulse current Iimp: calculated confirmation, if unable to confirm, value should not be less than 12.5kA.
  • Voltage protection level of Surge Protection Device: should not exceed 2.5kV.

2. High-voltage distribution line entry into the building: (first level)

  • When a low-voltage incoming cabinet has a low-voltage line leading from this building to other independent grounding devices, a Type 1 Surge Protection Device should be selected in the incoming cabinet for testing purposes with an impulse current Iimp that cannot be confirmed, value should not be less than 12.5kA.
  • If there are no low-voltage lines leading out of this building, a Type 2 Surge Protection Device can be chosen in the incoming cabinet with a nominal discharge current In not less than 5kA (The value is the possible current that may occur).
  • Voltage protection level of Surge Protection Device: should not exceed 2.5kv

Location 2: Electrical equipment for building roofs (air conditioning units, outline lights) distribution box (at the interface between LPZ 0B zone and LPZ 1 zone, within LPZ 1 zone)

Conditions: The building uses a common grounding system, has a complete direct lightning protection device. When the electrical equipment is within the protection range of the air terminal:

  • A type 2 Surge Protection Device can be selected in the distribution cabinet. (Protection against lightning surge intrusion)
  • The nominal discharge current In should be confirmed through calculation (related to lightning protection category, number of down conductors, etc.).
  • The voltage protection level Up should not exceed 2.5kV.

Location 3: Information system computer room (LPZ 2 area)

Conditions: The building is equipped with external lightning protection devices, and the computer room implements comprehensive lightning protection measures such as grounding, shielding, equipotential bonding, etc.

  • For power and lighting distribution cabinets in the computer room, type 2 Surge Protection Device (second level) should be selected, with In not less than 5kA and voltage protection level Up not greater than 2.5kV (second level).

  • For UPS input or output distribution cabinets, type 2 Surge Protection Device (third level) should be selected, with In not less than 5kA and voltage protection level Up not greater than 1.5kV. For large computer rooms with equipment distribution line lengths exceeding 10m, a fourth-level SPD should also be added at the power supply location inside the equipment cabinet, with Up not greater than 1.5kV (third level).

Location 4: Building vertical shaft distribution cabinet (LPZ 2 area) (lightning induction protection) (second level)

  • Type 2 Surge Protection Device should be selected inside the distribution cabinet.
  • The nominal discharge current In: In should not be less than 5kA.
  • Voltage protection level Up: should not exceed 2.5kV.

Location 5: Outdoor electrical equipment distribution cabinet (LPZ 0 area) (first level)

  • Type 1 Surge Protection Device should be selected in the distribution cabinet.
  • The impulse current limp should be determined according to the site conditions (including cable laying, number of cables).
  • The voltage protection level Up should not exceed 2.5kV.

Installation of Surge Protection Device

According to the grounding method of the on-site low-voltage distribution system, determine the wiring method of Surge Protection Device, using 4P or 3+1 method.

The grounding methods of low-voltage distribution systems include: TN (TN-C, TN-C-S/TN-S), TT, IT.

Figure 2 – Wiring Method of Surge Portection Device (TN-C, TN-C-S, TN-S, TT, IT)

2. Coordinated Surge Protection Device system

  • The length of the line between different locations of limit voltage type Surge Protection Device and switch type Surge Protection Device in the same circuit should not be less than 10m.
  • The length of the line between different locations of limit voltage type Surge Protection Device should not be less than 5m.
  • If the above requirements are not met, a decoupler should be installed between two levels of SPDs, with the decoupler connected in series.
  • Or use an Surge Protection Device combination that has been tested and verified in a laboratory to meet the coordinated cooperation of different types of SPDs.

3. Surge Protection Device branch, it is advisable to install overcurrent protection devices (backup protection devices, dedicated protection devices)

4. The total length of the connection lines for Surge Protection Device, overcurrent protection device, and SPD grounding line should be as short as possible, within a range of 0.5m.

Figure 3 – Connection Distance Specifications for Surge Protection Device

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