Type 2 DC SPD

Type 2 DC SPD Surge Protector Device In Photovoltaic Surge Protection Systems

Type 2 DC SPD In Photovoltaic Surge Protection Systems

The Type 2 DC SPD is used on the DC side of photovoltaic systems and is typically installed at inverter DC inputs or within combiner boxes to limit transient overvoltages caused by lightning-induced and switching events.

LSP Type 2 DC SPD is designed and manufactured in accordance with IEC/EN 61643-31. It is suitable for PV systems with rated voltages of 600V, 1000V, and 1500V DC, and is applied in coordinated surge protection concepts for DC distribution systems.

In photovoltaic installations, the Type 2 DC SPD is used in combination with Type 1 or Type 1+2 SPDs as part of a coordinated surge protection architecture to reduce residual overvoltage and protect downstream DC equipment.

Typical applications include rooftop PV systems, utility-scale solar plants, floating PV systems, and energy storage systems, installed at combiner boxes and inverter DC input terminals.

Type 2 DC SPD

Secondary surge protection for PV DC systems

8/20 μs Waveform

Standard surge current test waveform

DC Input Installation

Installed at inverter or combiner box

IEC / EN 61643-31

Standard for PV DC surge protection

Type 2 DC SPD Product Series for Photovoltaic DC Systems

LSP Type 2 DC SPD is a surge protection device installed on the DC side of photovoltaic systems. It is designed to protect inverters, combiner boxes, and PV modules from lightning-induced surges and switching transient overvoltages.

The Type 2 DC surge protector limits residual overvoltage and directs surge currents to the grounding system, reducing the risk of equipment damage and supporting continuous operation of the PV system.

All Type 2 DC Surge Protector
SLP-PV Series
Type 2 Solar DC PV Surge Protective Device SPD SLP-PV1000-S
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Type 2 Solar DC PV Surge Protective Device SPD SLP-PV600-S
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Type 2 Solar DC PV Surge Protective Device SPD SLP-PV1500-S
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Type 2 Solar DC PV Surge Protective Device SPD SLP-PV1200-S
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Type 2 DC SPD Core Structure for DC-Induced Lightning Surge Protection

  • Parallel Connection

    Type 2 DC SPD is connected in parallel with the DC lines and supports both common-mode and differential-mode protection.

    • Common-Mode Protection

      MOVs are connected between DC+ to PE and DC- to PE to limit line-to-ground voltage, protecting both equipment and personnel.

    • Differential-Mode Protection

      MOVs are connected between DC+ and DC- to limit the voltage difference between positive and negative lines, protecting inverter input terminals.

  • Surge Response

    When transient overvoltages occur, the MOVs conduct rapidly, directing surge currents to the grounding system and limiting residual voltage.

  • Thermal Disconnection

    Built-in thermal disconnection disconnects the SPD in case of component degradation, preventing thermal runaway.

  • Modular Design and Remote Monitoring

    Pluggable module design of Type 2 DC surge protector allows on-site replacement, and remote signal terminals provide operational status monitoring.

Type 2 DC SPD Overview for Photovoltaic DC System

Type 2 DC SPD is a surge protection device installed on the DC side of photovoltaic systems. It is tested with an 8/20 µs waveform to withstand lightning-induced surges and switching transient overvoltages.

Typically mounted at inverter DC inputs or inside combiner boxes, Type 2 DC surge protector provides secondary or supplementary protection by limiting residual voltage and safeguarding inverters and other DC equipment from surge-related damage.

Definition and Function in Photovoltaic DC Systems

The Type 2 DC SPD is a surge protection device installed on the DC side of photovoltaic systems, tested with an 8/20 µs waveform (In and Imax) to absorb lightning-induced surges and switching transient overvoltages.

The Type 2 DC SPD forms a low-impedance path between the DC lines and ground. When transient overvoltage exceeds the equipment’s withstand level, the Type 2 DC surge protector directs surge current to the grounding system, limiting residual voltage and protecting inverters, combiner boxes, and PV modules.

Surge Waveform and Rating Parameters

The Type 2 DC SPD is tested with an 8/20 µs surge current waveform to verify its performance under lightning-induced and switching surges.

The 8/20 µs waveform simulates surge currents with an 8 µs rise time and a 20 µs half-value duration.

In (Nominal Discharge Current): The repeated 8/20 µs surge current rating of the Type 2 DC surge protector, indicating long-term durability.

Imax (Maximum Discharge Current): The single-event maximum 8/20 µs surge current withstand capability.

Up (Voltage Protection Level): The residual voltage at the equipment after surge discharge; lower Up provides better protection.

Operating Principle and Surge Limiting Mechanism

The Type 2 DC SPD is connected in parallel with the photovoltaic DC lines.

Under normal conditions, the MOV remains in a high-impedance state and does not affect system operation.

When transient overvoltage occurs, the MOV conducts rapidly and its resistance decreases sharply, allowing the Type 2 DC surge protector to direct surge current to the grounding system.

During discharge, the voltage across the MOV is clamped to a defined level, limiting residual voltage at the equipment.

After the surge, the MOV returns to a high-impedance state and normal operation resumes.

If the MOV degrades due to repeated surges or sustained overvoltage, the integrated thermal disconnection mechanism isolates the device to prevent thermal runaway.

Core Components and Structural Design

  • MOV (Metal Oxide Varistor)

    The MOV is the core protection element of the Type 2 DC SPD, based on zinc oxide material. It remains in a high-impedance state under normal voltage and conducts rapidly under surge conditions, absorbing and dissipating surge energy with nanosecond response time.

  • Thermal Disconnection

    The thermal disconnection mechanism monitors temperature and disconnects the circuit when overheating occurs due to component degradation, preventing thermal runaway.

  • Status Indication Window

    The status windows provide a visual indication of the Type 2 DC surge protector condition. Green indicates normal operation, while red indicates degradation or disconnection.

  • Remote Signaling Module

    The remote signaling module is an optional feature providing dry-contact outputs for status indication, enabling integration with monitoring or SCADA systems.

Key Technical Parameters and Selection Criteria

  • Ucpv (Maximum Continuous Operating DC Voltage)

    Ucpv defines the maximum DC voltage that the Type 2 DC SPD can withstand continuously and should not be lower than the PV system open-circuit voltage (Voc) at the lowest ambient temperature.

  • In (Nominal Discharge Current)

    In represents the repeated surge current withstand capability of the Type 2 DC SPD, indicating long-term durability.

  • Imax (Maximum Discharge Current)

    Imax represents the maximum surge current the Type 2 DC surge protector can withstand for a single event.

  • Up (Voltage Protection Level)

    Up defines the residual voltage at the equipment after surge discharge; lower values provide better protection.

ParameterSymbolSLP-PV
Maximum continuous operating voltageUcpv600 / 1000 / 1200 / 1500 V DC
Nominal discharge currentIn20 kA (8/20 µs)
Maximum discharge currentImax40 kA (8/20 µs)
Voltage protection levelUp≤ 5.2 kV

Role in Photovoltaic System Surge Protection

In photovoltaic systems, the DC side typically adopts a coordinated surge protection structure, where the Type 2 DC SPD serves as secondary or supplementary protection.

The Type 2 DC SPD is typically installed at inverter DC inputs or within combiner boxes to protect inverters, combiner boxes, and PV modules.

When no external lightning protection is provided, when the inverter is located inside the building (LPZ 1 or higher), or when upstream Type 1+2 SPDs are installed, the Type 2 DC surge protector limits residual voltage and protects downstream equipment.

In a complete surge protection concept, DC and AC protection form a coordinated system. The Type 2 DC SPD protects against lightning-induced and switching surges on the DC side, working together with AC SPDs to ensure continuous system operation.

Type 2 DC SPD Engineering Value in PV DC Systems

Type 2 DC SPD is designed for surge protection on the DC side of photovoltaic systems. It combines PV-specific voltage matching, thermal disconnection mechanism, arc-safe structural design, and high discharge capability to ensure reliable surge current diversion and controlled residual voltage, providing long-term operational stability and protection for inverters and PV modules.

Type 2 DC SPD Surge Protector Device PV-Specific Voltage Design and Low Residual Voltage Protection

PV-Specific Voltage Design and Low Residual Voltage Protection

Type 2 DC SPD covers 600V, 1000V, 1200V, and 1500V DC photovoltaic systems. Device selection is based on system open-circuit voltage (Voc). The protection level (Up) is coordinated below the impulse withstand capability of inverters, ensuring controlled residual voltage under surge conditions, e.g. approximately 2.2kV for 600V systems, 4kV for 1000V, 4.4kV for 1200V, and 5.2kV for 1500V systems.
Type 2 SPD Surge Protector Arc-Safe Structural Design

Arc-Safe Structural Design

The DC terminal area adopts an arc-resistant barrier structure, optimizing creepage distance and electrical clearance, effectively reducing the risk of DC arcing under high-energy surge conditions.

Type 2 DC SPD Surge Protector Device Redesigned Grounding Port

Redesigned Grounding Port

An inverted V-shaped base design improves accessibility to DC input and PE grounding terminals, enhancing wiring convenience and installation safety in combiner box and inverter-side PV DC applications.
Type 2 Solar PV DC Surge Protection device SPD SLP-PV1000-S remote signaling terminal normal status Wiring diagram installation connection

Remote Status Monitoring Function

Type 2 DC SPD provides an optional remote signaling terminal with dry-contact output. It delivers distinct signals under normal and fault conditions and can be integrated into inverter monitoring systems, SCADA platforms, or alarm systems for PV DC system status monitoring and maintenance.
AC Surge Protector Device SPD Flame-retardant plastic casings provide superior flame resistance

Touch-Safe and Flame-Retardant Housing Design

Type 2 DC SPD adopts recessed terminal entries and anti-touch structural design to reduce accidental contact with live parts. The enclosure is made of PA6+GF30% flame-retardant engineering material, maintaining mechanical and electrical stability under high-temperature or fault conditions.
AC Surge Protective Device SPD Rigorous Testing

IEC Standard Testing Verification

Each Type 2 DC SPD is tested in accordance with IEC/EN 61643-31, including 8/20 µs surge current impulse tests, thermal stability, glow-wire, and salt mist tests, ensuring long-term reliability in PV DC surge protection applications.

Type 2 DC SPD Application Scenarios in Photovoltaic DC Systems

Type 2 DC SPD is designed for protection against induced lightning surges and switching transients in photovoltaic DC systems. It is widely used in residential, commercial, utility-scale PV and energy storage systems. It provides protection on the DC side for inverters, combiner boxes, and power electronic equipment, reducing the impact of surge events on system operation.

Type 2 DC SPD Laboratory Testing & Performance Verification

Type 2 DC SPD is subjected to a series of surge, electrical, and environmental tests in accordance with IEC/EN 61643-31 before delivery. These tests ensure long-term reliability and operational safety in photovoltaic DC systems, covering surge withstand capability, overvoltage endurance, thermal stability, and environmental resistance.

Type 2 DC SPD Certification and Compliance (IEC/EN 61643-31)

Type 2 DC SPD is designed and tested in accordance with IEC/EN 61643-31 standards for photovoltaic and DC power systems. The product is certified by TÜV, CB, and CE, ensuring full compliance with international safety, performance, and quality requirements.

Type 2 DC SPD provides reliable surge protection performance for PV installations, supporting system integrators and end users with trusted electrical protection in both residential and commercial applications.

Type 2 DC SPD Manufacturing and Quality Capability for Photovoltaic Systems

LSP operates under an ISO 9001 certified quality management system, ensuring standardized control across the entire manufacturing process of Type 2 DC SPD for photovoltaic and DC power systems, from raw material sourcing to final product inspection.

Each unit undergoes comprehensive multi-parameter testing before shipment to ensure consistent surge protection performance, long-term reliability, and product quality stability in PV system applications.

Type 2 DC SPD Engineering Design Improvements for PV and DC Systems

The design of Type 2 DC SPD is continuously optimized based on field operating data and application feedback. Structural improvements and core component upgrades enhance reliability, installation convenience, and surge protection performance in photovoltaic and DC power systems.

Inverted V-Shaped Grounding Terminal Design
The grounding terminal of Type 2 DC SPD adopts an inverted V-shaped optimized structure, improving wiring accessibility and enabling safer and more convenient installation on the DC and grounding side.
Reinforced and Thickened Metallic Conductive Structure
Internal conductive metallic parts of Type 2 DC SPD are redesigned with increased width and thickness to improve lightning current discharge capability and enhance long-term mechanical stability.
Keyed Pluggable Module with Anti-Misalignment Design
The modular structure of Type 2 DC SPD adopts an anti-misalignment design to ensure correct orientation and positioning during installation, reducing system risks caused by wiring errors.
Flat Disconnection and Arc-Extinguishing Structure
Type 2 DC SPD adopts a flat disconnection design that ensures electrical isolation under overload or fault conditions and effectively suppresses and extinguishes DC arcing to improve system safety.
High-Quality Core Protection Components
Type 2 DC SPD uses high-performance MOV and GDT components as core surge discharge elements to ensure long-term stability of key electrical parameters, suitable for continuous operation in photovoltaic DC systems.

Type 2 DC SPD Installation and System Integration for PV Systems

Type 2 DC SPD is used for surge protection in photovoltaic and DC power systems, typically applied in inverters, combiner boxes, and DC distribution equipment. Proper installation location, wiring practice, and grounding design are essential to ensure effective surge energy discharge, reduce the impact of transient overvoltage on system components, and improve long-term system reliability.

Type 2 1000V 1500V DC Surge Protection Device SPD Installation for PV Solar Combiner Box
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Wiring and Installation Requirements of Type 2 DC SPD

When used in photovoltaic DC systems, the correct wiring and installation of Type 2 DC SPD are critical for ensuring effective surge protection performance.

  • Type 2 DC surge protector should be installed close to the inverter or combiner box to minimize lead length and reduce additional voltage rise.

  • DC cables should be kept as short and straight as possible, with correct polarity connection (positive, negative, and ground terminals).

  • Reliable grounding must be ensured, complying with IEC 61643-11 or relevant local electrical standards.

  • Proper wiring layout helps reduce residual voltage and improves overall surge protection performance.

Remote Signaling Terminals on Type 2 DC SPD

Remote signaling terminals are used to indicate the operating status of the Type 2 DC SPD, enabling system-level monitoring and maintenance management.

  • Real-time status monitoring – Provides operational feedback of the Type 2 DC surge protector for system supervision.

  • Fault signal output – Sends alarm signals in case of failure or end-of-life condition, supporting preventive maintenance.

  • Improved maintenance efficiency – Enables faster fault localization and device replacement, reducing system downtime.

Type 2 DC SPD Global Field Application Feedback in PV, Energy Storage and DC Systems

The global field feedback of Type 2 DC SPD across photovoltaic, energy storage, and DC power systems, including rooftop PV, utility-scale solar plants, floating PV, industrial PV, and EV charging infrastructure.

The cases reflect real-world operational conditions under 600V to 1500V DC systems, focusing on system stability, maintenance practices, and long-term operational performance.

FAQ - Type 2 DC SPD

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Still Have Questions?

What is a Type 2 DC SPD in solar applications?

A Type 2 DC SPD is a surge protective device designed in accordance with IEC 61643-31 to limit transient overvoltages in DC systems.

In photovoltaic applications, it is typically installed at subsystem level, such as inverter DC inputs or combiner boxes, to protect equipment against switching surges and residual lightning-induced overvoltages.

Where should Type 2 DC SPDs be installed in a PV system?

Type 2 DC SPDs are installed at DC distribution points within the PV system, including inverter DC inputs, combiner boxes, and energy storage interfaces.

Their placement ensures coordinated protection within the DC system and reduces surge stress on downstream equipment.

How does a Type 2 DC SPD protect DC systems?

A Type 2 DC SPD limits transient overvoltages by diverting surge energy to earth through its internal protective components (MOV / GDT-based designs depending on topology).

It reduces voltage stress on PV strings, inverter DC inputs, and DC-linked equipment during switching events or indirect lightning surges.

How to select the correct rated voltage (Uc) for a Type 2 DC SPD?

The rated voltage Uc of the SPD should be selected based on the maximum open-circuit voltage (Voc) of the PV string under the lowest ambient temperature conditions.

Proper coordination between system voltage and SPD Uc ensures stable operation without unintended operation under normal DC conditions.

Why is response behavior important for a Type 2 DC SPD?

The response characteristic of a Type 2 DC SPD determines how quickly it transitions from high impedance to low impedance during surge events.

This fast switching behavior helps limit the magnitude of overvoltage applied to connected DC equipment, improving system protection coordination.

How do Type 1 and Type 2 DC SPDs work together?

Type 1 DC SPDs are installed at the service entrance to discharge high-energy lightning currents, while Type 2 DC SPDs handle residual transient overvoltages within the DC system.

Together, they form a coordinated protection concept for PV and DC power systems in accordance with IEC surge protection principles.

Do PV systems require both DC and AC SPDs?

Yes. A complete protection concept typically includes:

  • DC SPDs: protection of PV strings, combiner boxes, inverter DC side
  • AC SPDs: protection of inverter AC output and downstream distribution systems

Both are required to ensure system-wide surge protection coordination.

How can a Type 2 DC SPD be monitored or replaced?

Type 2 DC SPDs typically include visual status indicators and optional remote signaling contacts.

Replacement is required when the end-of-life indication is activated or after exposure to significant surge stress events to maintain system protection integrity.

What key parameters are required for selecting a Type 2 DC SPD?

Key selection parameters include:

  • Uc (maximum continuous operating voltage)
  • In (nominal discharge current, 8/20 µs waveform)
  • Imax (maximum discharge current capability)
  • Voltage protection level (Up)
Proper coordination of these parameters ensures suitability for PV and DC system protection requirements.

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