Surge Protection Device for Solar Application

How To Choose The Right Solar SPD?

Created by: Glen Zhu | Updated Date: Oct 12, 2022

Do you worry that your expensive solar PV system could one day be easily damaged?

However, the reality is without surge protection, even the slightest voltage spike can damage every electronic device that draws power from the solar panel array. Additional to that, without lightning protection, any investment you make in energy efficiency will be useless, as lightning is one of the leading causes of solar panel failure.

The ultimate guide to purchasing an SPD for your solar PV system is what we’ll be looking at today. Let’s start now.

Why Do Solar Power/PV Systems Need Surge Protection?

surge protective device SPD for solar PV system

As you know, solar panels are installed outdoors. It makes them directly exposed to harsh conditions like rain, wind, and dust. Among the weather conditions, lightning strikes require specific attention as they can severely affect the safety and performance of a PV system.

When the lightning strike hits the ground, it discharges energy, affecting the electrical field on the ground. For the solar PV plant, this poses two risks:

  • A direct impact that can physically destroy the solar equipment on a rooftop
  • Transitory overvoltages passing through cables by magnetic coupling, which can lead to the damage of sensitive components such as printed circuit boards (PCB).

 

Unprotected PV systems will sustain repeated and significant damage in areas where lightning strikes frequently. This can result in a significant repair and replacement costs, system downtime, and revenue loss.

Solar surge protection(SPD) is designed to limit the transient overvoltages and divert the waves of current to the earth. Additionally, it restricts the overvoltage’s amplitude to a value that is safe for the electrical infrastructure and switchgear.

How Many Solar Surge Protection Devices Are Required in a Solar/PV System?

Since a photovoltaic farm produces direct current (dc) power, inverters—which are required to convert this power from DC to AC—are a crucial component. Unfortunately, inverters are not only extremely sensitive to lightning strikes, but they are also very expensive.

Lightning strike location

Figure 1

When lightning strikes point A(Figure 1), the solar PV panel and the inverter are likely to be damaged. A lightning strike at point B will only damage the inverters. Therefore, both the AC and DC lines require the suitable SPD to be properly chosen and installed.

The number of SPDs installed in a solar PV system varies depending on the distance between the panel and the inverter. 

When the cable length between solar panels is under 10 meters: 1 SPD should be installed by the inverter, combiner boxes, or closer to the solar panels.

When DC cabling is over 10 meters: more surge protectors are required at both the inverter and solar modules end of the cables.

How Does an SPD Work to Protect the Solar PV System?

In the simplest terms, a solar SPD controls the transient voltage and directs the current back to its source or ground when a transient voltage arises on the protected circuit.

To ensure that energy flows to the ground first to prevent overvoltages, the most important component is the Metal Oxide Varistor (MOV). which under different conditions transitions between a high and low impedance state.

The solar surge protection device is in a high-impedance state and has no impact on the solar PV system at typical operating voltages. When a transient voltage occurs on the circuit, the SPD moves into a state of conduction (or low impedance) and diverts the surge current back to its source or ground. This limits or clamps the voltage to a safer level. After the transient is diverted, the SPD automatically resets back to its high-impedance state.

Choosing the right SPD for Solar Applications

Solar/photovoltaic systems have obvious characteristics(high DC system voltages of up to 1500 volts) and therefore require the SPDs specifically designed for it.

Different SPDs for AC & DC sides in solar/PV system

It is important to protect both AC & DC sides from lightning strikes by using a proper solar surge protection device.

For the DC side, a specific DC SPD is required, and the same is for the AC side. Using an SPD on the wrong AC or DC side is dangerous under fault conditions.

Types of solar surge protection device(SPD)

In solar/PV applications, SPDs could be classified into three types based on their resistance: Type 1, Type 2, and Type 1+2.

Type 1 SPD: Cope with a direct strike which brings an energetic surge.

Type 2 SPD: Reduces overvoltages coming from numerous sources.

Type 1+2 SPD: Both characteristics can be combined for complete protection.

To choose a proper SPD model for the solar/PV system, the following points should be kept in mind:

  • lightning round flash density;
  • system’s operating temperature;
  • system’s voltage;
  • system’s short circuit current rating;
  • level of the waveform that is to be protected against
  • nominal discharge current.

 

With LSP’s new FLP-PV & SLP-PV series, both AC and DC circuit protection boards in solar installations can be protected against overvoltages caused by lightning strikes or network disturbances

Pluggable DC SPD for Photovoltaic PV Solar Panel Inverter – SLP-PVxxx series

SLP-PV1500

SLP-PV1200

SLP-PV1000

SLP-PV600

This LSP series isolated DC voltage systems with 600V 1000V 1200V 1500 V DC have a short-circuit current rating up to 1000 A.

Specification:
  • Characterized by an 8/20 µs lightning current waveform.
  • Continuous operating voltage Ucpv: 600V 1000V 1200V 1500V
  • Type 2 / Class II / Class C
  • Nominal discharge current (8/20 μs) In = 20kA @ Type 2
  • Maximum discharge current (8/20 μs) Imax = 40kA @ Type 2
  • Protective elements: Metal Oxide Varistor (MOV)

Pluggable DC SPD for Photovoltaic PV Solar Panel Inverter – FLP-PVxxx series

FLP-PV1200

This LSP series isolated DC voltage systems with 600V 1000V 1200V 1500 V DC have a short-circuit current rating up to 1000 A.

Allows replacement of the protective element (MOV), ensuring convenience and reduced cost.

Specification:

  • Characterized by a 10/350 µs and 8/20 µs lightning current waveform.
  • Continuous operating voltage Ucpv: 600V 1000V 1200V 1500V
  • Type 1+2 / Class I+II / Class B+C
  • Impulse discharge current (10/350 μs) Iimp = 6,25kA @ Type 1
  • Nominal discharge current (8/20 μs) In = 20kA @ Type 2
  • Maximum discharge current (8/20 μs) Imax = 40kA @ Type 2
  • Protective elements: Metal Oxide Varistor (MOV)

Surge Protection Installation Guidelines for Solar Applications

Photovoltaic (PV) systems are complicated. Our LSP team would be happy to offer surge protection device (SPD) installation recommendations for solar applications.

Surge Protection Installation Guidelines for Solar Applications

Solar SPD Installation Tips

Suppose you want your solar power system to serve continuously, a surge protector that is correctly installed must be equipped in the DC and AC distribution network of the solar system to protect critical circuits.

Solar SPDs should always be installed upstream of the devices they will protect, its installation depends on three values:

  • Maximum continuous operating voltage
  • Voltage protection level
  • Nominal discharge current

Location

PV modules and array boxes dc side

Inverter dc side

Inverter ac side

Lightning rod (on the mainboard)

Length of cables

<10m

>10m

n/a

<10m

>10m

Yes

No

Type of SPD to use

n/a

Type 2

Type 2

n/a

Type 2

Type 1

Type 2 if Ng > 2.5 and the overhead line

The placement and quantity of solar SPDs installed on the DC side are determined by the cable length between the solar panel and the inverter(figure 2).

If the length of the cable is equal to or less than 10 m then only one solar SPD for a solar inverter is required and mounted with the inverter. In case of a length greater than 10 m, two SPDs are needed. One with the panel and the other with the inverter.

If the system inverter is more than 30 meters from the nearest combiner or combiner box, NFPA 780 12.4.2.3 requires additional SPDs at the inverter’s dc input.

DC Solar PV Combiner Box with Surge Protection

- 1 String Input 1 String Output

Solar Combiner Box

- Assembling and Installation

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Conclusion

Surge protection is a minor component of a solar panel array installation, but it is an essential component that shouldn’t be overlooked. It’s not an option, it is a necessity.

If you’re not sure about any aspect of this article, or just want to help you choose the perfect solar SPD model, our LSP team would be happy to assist you with every step to turn your requirements into tangible solar surge protective devices (SPDs) with professional & experienced engineers backing up. Feel free to contact us at https://lsp.global

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Solar Surge Protection Device SPD Price

Reliable Type 2/Type 1+2 DC surge protection device SPD are designed to meet the protection needs of installations against lightning and surges. Get the price now!

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