How to Wire Isolator Switch

How to Wire Isolator Switch

Created by: Glen Zhu | Updated Date: March 7th, 2025

Isolator Switch Wiring Diagram & Installation

Isolation switch is a manually operated mechanical switch, primarily used to disconnect the load or power in a circuit to ensure that other parts of the circuit are not disturbed or exposed to danger during maintenance or repairs.

Different types of isolation switches are used for various applications. While their wiring methods are generally similar, there are still some differences in certain aspects.

This article provides detailed wiring diagrams (installation and connection) for AC isolation switches and DC isolation switches.

DC Isolator Switch Wring Diagram & Installation

A DC isolator switch is used to safely disconnect the DC circuit, typically in solar PV systems. It should be installed near the solar array or inverter, preferably in a weatherproof enclosure. Before wiring, ensure the system is powered off. Connect the PV panel’s DC output to the isolator input and the isolator output to the inverter or charge controller, following correct polarity.

AC DC Isolator Switch Wiring Diagram and installation

2-Pole

Wiring Diagram:

  • The positive (+) incoming DC cable connects to terminal 5
  • The negative (-) incoming DC cable connects to terminal 7
  • The positive outgoing DC cable connects to terminal 6
  • The negative outgoing DC cable connects to terminal 8

4-Pole

Wiring Diagram:

  • First positive (+) incoming DC cable connects to terminal 1
  • First negative (-) incoming DC cable connects to terminal 3
  • Second positive (+) incoming DC cable connects to terminal 5
  • Second negative (-) incoming DC cable connects to terminal 7
  • First positive outgoing DC cable connects to terminal 2
  • First negative outgoing DC cable connects to terminal 4
  • Second positive outgoing DC cable connects to terminal 6
  • Second negative outgoing DC cable connects to terminal 8

4 Pole with Input on top Output Bottom

Wiring Diagram:

  • The positive (+) incoming DC cable connects to terminal 1
  • The negative (-) incoming DC cable connects to terminal 7
  • The positive outgoing DC cable connects to terminal 2
  • The negative outgoing DC cable connects to terminal 4
  • The terminal 3 and terminal 5 are connected through a busbar
  • The terminal 6 and terminal 8 are connected through a busbar

4 Pole with Input and Output on top

Wiring Diagram:

  • The positive (+) incoming DC cable connects to terminal 1
  • The negative (-) incoming DC cable connects to terminal 7
  • The positive outgoing DC cable connects to terminal 3
  • The negative outgoing DC cable connects to terminal 5
  • The terminal 2 and terminal 4 are connected through a busbar
  • The terminal 6 and terminal 8 are connected through a busbar

4 Pole with Input and Output Bottom

Wiring Diagram:

  • The positive (+) incoming DC cable connects to terminal 8
  • The negative (-) incoming DC cable connects to terminal 2
  • The positive outgoing DC cable connects to terminal 6
  • The negative outgoing DC cable connects to terminal 4
  • The terminal 1 and terminal 3 are connected through a busbar
  • The terminal 5 and terminal 7 are connected through a busbar

Application:

DC Isolator Switch is also widely used in photovoltaic systems, battery storage systems, telecommunication systems, and other applications. By using a single DC isolator switch, two array inputs can be managed, which not only saves costs but also reduces installation space.

Installation Instruction (Manual) for DC Isolator Switch

Safety Precautions

  • Always ensure that the DC power supply is disconnected before installation.
  • Wear appropriate personal protective equipment (PPE).
  • Installation must only be performed by qualified professionals.
  • Verify that the DC isolator switch is suitable for the system’s voltage and current ratings.
  • Always ensure that the DC power supply is disconnected before installation.

Tools and Equipment Required

  • Insulated screwdriver
  • Voltage tester
  • Cable stripping tools
  • Electrical tape
  • Wrenches
  • Mounting screws and anchors
  • Drilling machine (if required)

AC Isolator Switch Wiring Diagram & Installation

Single phase AC Isolator switch wiring diagram & installation

The Single Phase AC Isolator switch is primarily installed before electrical equipment to ensure that the power can be completely disconnected during maintenance.

Wiring Diagram:

  • The incoming live (L) wire connects to terminal 1 on the isolator
  • The incoming neutral (N) wire connects to the neutral bar
  • The incoming ground wire connects to the ground bar
  • The outgoing live wire connects to terminal 2 on the isolator
  • The outgoing neutral wire connects to the neutral bar
  • The otugoing ground wire connects to the earth bar

Applications:

The single-phase DC isolator switch is widely used in residential buildings, commercial buildings, and other locations to control and disconnect DC circuits, preventing electrical equipment from causing safety issues due to faults or maintenance.

3 phase AC Isolator switch wiring diagram & installation

The 3-phase AC isolator switch is typically installed before distribution panels, switchboards, or large equipment and transformers to ensure safe operation and maintenance.

Wiring Diagram:

  •  The three incoming phase wires (L1, L2, L3) connect to terminals 1, 3, and 5 respectively
  • The incoming neutral (N) wire connects to the neutral bar
  • The incoming ground wire connects to the ground bar
  • The outgoing phase wires connect to terminals 2, 4, and 6 respectively
  • The outgoing neutral wire connects to the neutral bar
  • The outgoing ground wire connects to the ground bar

Applications:

The 3-phase AC isolator switch is commonly used in industrial plants, commercial buildings, and areas that use three-phase power to supply high-power loads.

Installation Instruction for AC Isolator Switch

Safety Precautions

  • Ensure power is off before installation.
  • Use appropriate personal protective equipment (PPE).
  • Installation should be done by a qualified electrician.
  • Ensure power is off before installation.
  • Follow local electrical codes and ensure the isolator matches voltage and current requirements.

Tools Required

  • Insulated screwdriver
  • Voltage tester
  • Cable stripping tools
  • Wrenches

Conclusion

Following the wiring diagrams and installation procedures outlined in this guide will ensure reliable operation and compliance with electrical standards. Key points to remember:

1 . Safety First: Always disconnect power sources before installation and use appropriate personal protective equipment (PPE).

2 . Correct Wiring: Follow the wiring diagrams carefully, paying special attention to terminal numbers and polarity.

3 . Appropriate Selection: Choose the right type of isolator (AC/DC, single/three-phase, 2P/4P) based on the specific.

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