DC Surge Protector

DC Surge Protector SPD

Your Trusted DC Surge Protector Manufacturer Reliable Surge Protection
for Every DC System

Since 2010, LSP has specialized in high-performance DC surge protective devices (SPDs) that safeguard systems from transient overvoltages caused by lightning and switching operations. Certified by ISO9001, TUV, CB, and CE, LSP uses premium components such as LKD MOVs, Vactech GDTs to ensure durability and long-term reliability across solar PV, energy storage, and e-mobility applications.

Engineered in full compliance with IEC/EN 61643-31, LSP’s DC SPDs, featuring Type 1+2 and Type 2 DC Surge Protectors, offer a robust modular design compatible with 3+1 and 4+0 configurations, delivering stable protection in demanding environments. Backed by a 5-year warranty and responsive technical support, LSP provides dependable surge protection that keeps every DC system operating safely, efficiently, and without interruption.

DC Surge Protector Selection Guide - Understand First, Then Choose

PV SPD vs Standard DC SPD: Not Interchangeable

A PV string is not “an AC circuit with a different voltage label.” Three things — no zero-crossing, 1,000–1,500V continuous stress, and long outdoor cable runs — make AC SPDs unsuitable for PV systems.

Three reasons:

No zero-crossing — MOV failure becomes a fire AC passes through zero 100 times per second, so any arc self-extinguishes. DC has no zero-crossing — once a MOV conducts, it keeps conducting until it overheats or ignites.

1,000–1,500V continuous stress A PV string can reach 1,500V Voc at low temperatures. An AC SPD labeled 1,000V placed on a 1,500V system will slowly age and fail within months.

100m+ outdoor cable runs — an antenna for induced lightning Roof-to-combiner-box runs often exceed 100m. A strike 1 km away can induce several kV on those long cables — the most common surge source in PV systems.

Which standard applies to DC surge protection? 

ApplicationStandardScope
AC systems (230V / 400V)IEC 61643-11Generic low-voltage AC SPDs
PV / Solar (≤ 1,500V DC)IEC 61643-31Photovoltaic DC-side dedicated; LSP’s full PV SPD line follows this standard
Low-voltage DC (non-PV, 24 / 48 / 110V)IEC 61643-41:2025Published 2025-05-23, 1st edition, TC 37/SC 37A

What happens when you fit the wrong SPD:

AC SPD on a DC system — once the MOV conducts, no zero-crossing to extinguish the arc; Sustained heat leads to fire or sudden failure.

Low-voltage DC Surge Protector on a PV system — voltage exceeds the Ucpv; The MOV slowly ages and fails within months.

Type 2 at the rooftop direct-strike entry — no Iimp capability; A direct strike burns through and the inverter is still damaged.

In one line: the only correct standard for PV systems is IEC 61643-31. Every LSP PV SPD is designed, manufactured, and tested to that standard.

Choose Your PV SPD in 3 Steps

The most common selection questions come down to three things: voltage, Type, and installation point. Walking through them in this order locks in a model for most projects within 10 minutes.

Step 1: Read Voc, select identifier voltage

  • Find the maximum Voc (open-circuit voltage, typically at the lowest ambient temperature) from the inverter or module datasheet.
  • Match Voc to the LSP identifier: 1,000V Voc → select LSP 1,000V. No extra margin needed.
  • Example: inverter MPPT input 1,000V → look at LSP 1,000V series directly.

Step 2: Check the installation point, decide Type

  • On the rooftop, on the ground, close to a down conductor, or on a building exterior → Type 1+2 (FLP series).
  • Indoors, inside an enclosure, or where other SPDs already protect the line → Type 2 (SLP series).
  • Unsure? Default to Type 1+2 — higher protection margin.

Step 3: Confirm pole count, finalize the model

  • PV string positive and negative in/out → 2P configuration.
  • PV string plus ground line, three paths in total → 3P configuration.
  • PV plus DC bus plus ground → 3+1 or 4+0 configuration (4-module width).

After these three steps, you can usually jump straight to S2 to pick the specific model. If you get stuck on any step, use the “Send Your System Parameters” block (A3) and we’ll match it for you.

Type 1+2 vs Type 2 Which Fits Your Project

The only basis for choosing Type is the distance between the SPD installation point and the nearest lightning protection. A quick decision process locks it in.

Decision flow — ask yourself three questions:

Is the SPD installation point within 10m of a building down conductor?

Is the SPD on the rooftop, on the ground, or in an outdoor enclosure?

Does the site have an external lightning rod or air-termination?

Any “yes” → select Type 1+2 (FLP). All “no” — and the SPD is indoors / inside an enclosure / downstream of another SPD → select Type 2 (SLP).

Key spec comparison:

Comparison

Type 1+2 (FLP)

Type 2 (SLP)

Identifier Voltage (Voc)

600 / 1,000 / 1,200 / 1,500V

1,000 / 1,500 / 2,000V

Iimp (10/350 μs, direct strike)

6.25 kA

—

Imax (8/20 μs, induced surge)

40 kA

40 kA

In

20 kA

20 kA

Up (residual voltage)

per model, see datasheet

per model, see datasheet

Short-circuit current ISCPV

per model

per model

Where it goes

Rooftop / outdoor / strike entry

Inside combiner box / inverter DC input

Price range (reference)

~ 1.5–2× of Type 2

baseline

 

What if you put Type 2 at the rooftop entry?

The rooftop is the most exposed to direct strikes. Direct-strike current has a 10/350 μs waveform with peaks of tens of kA — far beyond Type 2’s endurance. The Type 2 can be burned through, and the inverter is still damaged.

Don't Get the Ucpv Wrong

The label “1,000V DC SPD” means it fits a circuit with 1,000V open-circuit voltage (Voc) — not that the Ucpv must be higher than Voc. That is LSP’s selection philosophy. Many customers see different wording in other brands’ materials; this section clarifies the concept.
LSP Identifier Voltage = System maximum Voc
Your Voc is 1,000V → select LSP 1,000V, directly applicable.
You don’t need to add margin or calculate “do I need 1,200V”.
LSP’s labeling philosophy is one-to-one correspondence.

Internal Ucpv designed to IEC 61643-31

IEC 61643-31 sets explicit design requirements for Ucpv; every LSP model is designed and verified against them.

Internal Ucpv is worked out model by model by our engineering team and is not always a whole number.

Specific internal values are LSP engineering details and not disclosed in public materials.

This differs from the AC SPD’s Uc rule

AC SPDs follow Uc ≥ 1.1 × Un (system nominal voltage), accounting for transient overvoltages.
DC voltages are constant along the path — no buffer margin needed — so LSP uses Voc directly as the identifier.
This is the fundamental selection-logic difference between DC and AC.

What LSP does for you

Each LSP model’s “identifier voltage” already covers its Voc at the lowest site temperature.
The internal Ucpv design leaves the margin IEC 61643-31 requires.
You only need to know “what’s my system’s Voc” → select the matching LSP identifier voltage.
One line: read Voc, select LSP — that’s it. LSP’s labeling philosophy means you don’t need to know IEC 61643-31 details to buy the right model.

Compare Our PV SPD Series in Depth

For PV applications, LSP defines the marked Ucpv based on the PV system’s Voc, with appropriate voltage margin in the internal design, and verifies the SPD in accordance with IEC 61643-31.

Model

Type

Identifier Voltage (Voc)

Ucpv (Marked)

In

Imax

Iimp

Up

Max PV Short-circuit Current (ISC)

FLP-PV600/S

1+2

600V

600V

20 kA

40 kA

6.25 kA

≤ 2.2 kV

1,000A

FLP-PV1000/S

1+2

1,000V

1,000V

20 kA

40 kA

6.25 kA

≤ 4.0 kV

1,000A

FLP-PV1000G/S

1+2

1,000V

1,000V

20 kA

40 kA

6.25 kA

≤ 4.0 kV

1,000A

FLP-PV1200G/S

1+2

1,200V

1,200V

20 kA

40 kA

6.25 kA

≤ 4.4 kV

1,000A

FLP-PV1500G/S

1+2

1,500V

1,500V

20 kA

40 kA

6.25 kA

≤ 5.2 kV

1,000A

SLP-PV1000/S

2

1,000V

1,000V

20 kA

40 kA

—

≤ 4.0 kV

1,000A

SLP-PV1500/S

2

1,500V

1,500V

20 kA

40 kA

—

≤ 5.2 kV

1,000A

SLP-PV2000/S

2

2,000V

2,000V

20 kA

40 kA

—

≤ 6.5 kV

1,000A

Common mechanical & accessory specs (all models):

Mounting: 35mm DIN rail
Operating temperature: -40℃ to +85℃
Protection class: IP20 (indoor / inside enclosure)
Housing material: PA66 / UL94-V0
Response time: ≤ 25 ns
Status indicator: visual window (green/red) with remote signaling contact
Wiring: screw terminals, 6–35 mm² conductors

Our DC Surge Protector Series

As leading SPD manufacturers, we offer comprehensive DC Surge Protection Solutions for reliable and versatile protection across diverse DC applications.

All
Type 1+2 DC Surge Protector
Type 2 DC Surge Protector
Type 2 Solar DC PV Surge Protective Device SPD SLP-PV600-S
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Type 2 Solar DC PV Surge Protective Device SPD SLP-PV1000-S
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Type 2 Solar DC PV Surge Protective Device SPD SLP-PV1500-S
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Type 1+2 Solar DC PV Surge Protective Device SPD FLP-PV600-S
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Type 1+2 Solar DC PV Surge Protective Device SPD FLP-PV1000-S
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Type 1+2 Solar PV 1500V DC Surge Protective Device SPD FLP-PV1500G-S
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1 2

Engineered DC SPD Solutions for Ultimate Safety and Reliability

As one of the best surge protector brands, LSP ensures unmatched protection and reliability, safeguarding your electrical systems with superior performance.

25% Fire Risk Reduction

Our patented safety core is engineered to overcome thermal runaway from DC arcs—the primary fire risk—achieving this quantifiable reduction in catastrophic thermal events compared to conventional mechanisms.

V-0 Flame-Retardant Housing

We specify a glass-fiber reinforced composite (PA6+GF30%) for its exceptional mechanical strength and thermal stability. Validated by rigorous glow-wire testing, this critical choice ensures the housing maintains its integrity and will never contribute to a fire.

Installation-Friendly Design

Our DC SPD adopts a polarity-tolerant structure that prevents damage from reversed wiring, making installation faster, safer, and worry-free.

Type 2 Solar DC PV Surge Protective Device SPD SLP-PV1000-S

Dual-Waveform Safety

Our SPD's capability to protect against both direct lightning currents and switching surges is validated through rigorous testing to both 10/350 µs and 8/20 µs waveforms, ensuring comprehensive defense for your electrical systems.

+45% Increased Reliability

Our SPD uses reinforced metal contacts (8 mm × 0.8 mm). This high-mass design significantly lowers resistance and heat buildup, mitigating the constant thermal stress of DC systems to ensure stable, long-term protection.

Moisture-Proof Encapsulation

Our DC SPD employs fully sealed MOVs proven stable under 85 °C / 85% RH testing, resisting moisture and dust for durable outdoor performance.

Comprehensive DC Surge Protector Solutions for Renewable and Industrial Systems

LSP’s DC surge protectors deliver robust, application-specific protection across a variety of critical sectors — including solar PV systems, energy storage systems, wind turbines, electric vehicle charging stations (e-mobility), telecommunications & data centers, industrial DC power systems, LED lighting, control systems, and process utilities (e.g., water treatment).

The Trusted Partner for Businesses Seeking Certified DC Surge Protector Device

Recognized as a leading SPD manufacturer, we hold TUV, CB, CE, and ISO 9001 certifications. Our SPDs are tested to IEC/EN 61643-11 and IEC/EN 61643-31 standards.

Why Choose LSP As DC Surge Protector Supplier?

LSP’s DC Surge Protective Devices (SPDs) deliver certified DC surge protection across a wide range of DC applications. Each device is rigorously tested to IEC/EN 61643-31 standards, ensuring reliable, long-term safety and performance. Designed for versatile integration, our SPDs provide superior protection against lightning and switching surges in diverse DC power systems.

Professional Manufacturing
Our manufacturing processes follow ISO 9001 standards, ensuring all our DC SPDs are produced with the highest quality and efficiency.
Worry-Free Warranty
All DC SPDs come with a 5-year warranty (extendable to 10 years), plus a 7-day return and 30-day exchange policy. We cover all related shipping and duties.
R&D
With over 20 years of experience, our R&D team provides expert technical solutions to meet your specific DC surge protector requirements.
Marketing Support
We help our partners effectively promote our DC SPDs by providing high-quality marketing materials, packaging, and regulatory guidance.
Fast and Reliable Delivery
Our DC SPDs are shipped quickly, with a 96% on-time delivery rate. Regular orders ship in 15 days, while custom orders are delivered within 30 days.

From Component to Structure: Materials, Process, and Continuous Improvement in Our DC Surge Protectors

Solar PV DC Surge Protective Device SPD High-quality Metal Oxide Varistors MOVs

Core components: named brands for MOV and GDT Varistors (MOV) come from LKD, gas discharge tubes (GDT) from Vactech. These two do the actual work inside the SPD, so we don’t swap suppliers on them to shave cost.

AC Surge Protector Device SPD Thick Metal Parts

Metal lead pins: 0.8 mm thick, 8 mm wide Pins are built at 0.8 mm thick and 8 mm wide, and withstand high electrical potential without breaking.

Surge Protection Device module Metal Oxide Varistors MOV

Arc suppression and fire prevention: low-temperature trip + baffles at the line end An optimized soldering process and a low-temperature trip mechanism keep arc and fire risk down. DC has no zero-crossing, so once an MOV conducts, only a mechanical action can open the circuit — the trip mechanism is the last gate on that path. Elevated baffles at the incoming line end solve arcing caused by inadequate creepage distance and electrical clearance.

AC Surge Protector Device SPD Flame-retardant plastic casings provide superior flame resistance

Casing and copper parts: flame-retardant, and corrosion-resistant for sea freight The casing is flame-retardant plastic; current-carrying parts use brass, red copper, and phosphor bronze, with enough corrosion resistance for heat, humidity, and long ocean transit. It arrives ready to install.

Surge protection device spd inverted V-shape design on the base

Structural improvement: inverted-V base + sunk line inlet The base was redesigned with an inverted-V profile — more stable overall, and it helps direct surge energy. The line inlet is sunk and a circular protrusion sits above the screw hole, so screw depth stays sufficient and clear of the plastic surface. Neither is a one-off change — every revision moves something.

99.99% Surge Protection

Our Continuous SPDs Improvement

As DC SPD suppliers in China, we continually advance our technology to meet diverse lightning protection needs and deliver the best surge protectors to our customers.

Client

What Our Customers Say about LSP's DC Surge Protector

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FAQ About PV DC Surge Protector

DC Surge Protector: A Complete Guide to Types, Selection, and Applications

Table of Contents

What is a DC Surge Protector? (A Simple Explanation)

A DC Surge Protector is a device installed in a DC circuit. When a transient overvoltage from lightning or switching arrives, it can “short” the overvoltage to ground within milliseconds, protecting downstream equipment — inverters, combiner boxes, battery storage.

Unlike fuses or breakers, the SPD does not interrupt the current; instead it provides a path for the “instantaneous high voltage” — switching from high impedance to low, so the surge current flows to earth rather than to the protected equipment.

DC Surge Protector Working Principle (No Zero-crossing)

The core of a DC SPD is the MOV (Metal Oxide Varistor).
At normal voltage, the MOV is in a high-impedance state — almost no conduction.
When transient overvoltage arrives, the MOV’s impedance drops sharply, diverting the surge current to ground.
The critical difference on the DC path: once the MOV conducts, it continues to conduct, because DC has no AC-style “zero-crossing” mechanism to extinguish the arc. Therefore a DC SPD must be equipped with a thermal disconnect — if the MOV overheats from sustained conduction, the circuit must physically open, or it ignites. This is the biggest engineering difference between DC and AC SPDs.

What is a DC Surge Protector Made Of?

A complete DC SPD mainly includes:
  • MOV module — the core protection element (with thermal disconnect, replaceable)
  • GDT (Gas Discharge Tube) — auxiliary arc extinction, common in Type 1+2
  • Thermal disconnect — mechanically opens the circuit when the MOV overheats
  • Status indicator window — green/red shows replacement need
  • Remote signaling contact — optional, remote fault reporting
  • Wiring terminals — screw clamp, fits 6–35 mm² conductors
What is a DC Surge Protector Made Of

MOV vs Gas Discharge Tube (GDT) for DC

MOV’s strengths: fast response (nanosecond), low residual voltage — suitable for AC and DC terminal protection. GDT’s strengths: very high current endurance, suitable as the first stage of Type 1+2 protection.
GDT’s weakness: slow response (microsecond); on DC, arc extinction is harder (no zero-crossing), requiring MOV cooperation in a two-stage arrangement — which is why LSP’s FLP-PVxxxG/S series carries the “G” suffix.

DC Surge Protector Installation and Maintenance

Five key installation points:
Keep the SPD-to-equipment connection short (< 0.5m ideal); long leads degrade protection.
Ground resistance low (< 4Ω); ground lead also short.
Mount the SPD in a dry, visible location.

Torque the wiring terminals per spec.

In a string PV system, install SPDs at both the positive and negative ends.
Maintenance is simple: every 6–12 months, visual check the status window (green/red), clean dust, check terminal tightness. When the MOV module ages or fails, replace the module directly (plug-in type, no need to disconnect the entire circuit).

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